Heat treatment is a major energy consumer

In terms of heat treatment energy structure, priority is given to primary energy; Clutch Release Bearing manufacturers waste heat and waste heat are fully utilized; processes with low energy consumption and short cycles are used instead of processes with long cycles and high energy consumption.

In recent years, with the advancement of science and technology and its application in heat treatment, the development of heat treatment technology is mainly reflected in the following aspects: Waste water, waste gas, waste salt, dust, noise and electromagnetic generated from clean heat treatment production Radiation, etc. Energy-saving heat treatment Scientific production and energy management are the most potential factors for the effective use of energy.

The subsequent finishing allowance is reduced, which improves the material utilization and machining efficiency. The establishment of a professional heat treatment plant to ensure full-load production and give full play to equipment capabilities is the choice of scientific management.

At the same time, heat treatment is a major energy consumer and a major polluter in the machinery industry. will pollute the environment. Solving the environmental pollution problem of heat treatment and implementing clean heat treatment (or green heat treatment) is one of the development directions of heat treatment technology in developed countries.

The optimization of the burner structure and the strict control of the air-fuel ratio ensure that the NOX and CO are reduced to a minimum under the premise of reasonable combustion; gas carburizing and carbonitriding are used And vacuum heat treatment technology replaces salt bath treatment to reduce the pollution of waste salt and CN-containing toxic substances to water sources; uses water-soluble synthetic quenching oil to replace part of quenching oil, and uses biodegradable vegetable oil to replace part of mineral oil to reduce oil pollution. 

The bearing pressure has become stronger

With the rapid development of science and technology, the bearing pressure has become stronger and the quality requirements will become higher. In this way, people can understand all the state of the bearings without overhauling the precision bearings on the high-speed rail.

Bearing inner and outer ring process: bar-forging-turning-heat treatment-grinding-super finishing-final inspection of parts-rust-proof storage cold rolling machine, automatic ball bearing internal grinder, quenching line, annealing furnace, pressure Machines, CNC lathes, bearing grinders, internal groove grinders, external groove grinders, high-precision horizontal axis round table surface grinders, CNC milling machines, centerless grinders, high-precision through-grinding centerless grinders, precision channel superfinishing machines, inner surface CNC grinders, CNC reciprocating double end face grinder, high temperature and high speed bearing testing machine, heat treatment production line and quality inspection equipment, etc. Now scientists are also giving bearings a smart brain, so that it can think and talk.

It has changed our lives.We use at least 200 bearings every day in our lives. The real processing is much more complicated than this, and the steps can sometimes reach as many as 70 steps. Clutch Release Bearing manufacturers The heat treatment process is the high temperature treatment of the bearing ring after forging and turning, which directly affects the uniformity of carburization in the bearing ring, can improve the wear resistance and hardness of the bearing, and also affects the reliability and life of the bearing..

In addition, the quality of the forging process will directly affect the utilization rate of raw materials, thereby affecting production costs. After the raw material is forged, the bearing ring blank is formed. At the same time, the organization structure of the raw materials becomes denser and the flow linearity becomes better, which can improve the reliability and service life of the bearing.

Rolling bearing manufacturers in the rolling bearing production process, the key is the following links: The forging link is an important link to ensure the reliability and life of the bearing. Seemingly simple mechanical analysis, the processing requirements are very high, especially the precision requirements of the heat treatment, forging, and grinding links are very strict, so the general bearing processing enterprises are very powerful. Important link.

Needle roller bearings can be divided into the following categories

Needle roller bearings can be divided into the following categories according to their structure: sealed drawn cup needle roller bearings with inner ring needle roller bearings and without inner ring needle Clutch Release Bearing roller bearings/no inner ring without holder needle roller bearings, with holding frame and without holding frame .

The frame is filled with needle roller bearings, needle roller bearings without ribs, self-aligning needle roller bearings, combined needle roller/ball bearings and needle roller bearings with knurled outer rings, which are more conducive to bearing positioning in use , Bearings of this size can only accept radial loads.Needle bearing (needle bearing) is a roller bearing with cylindrical rollers, relative to its diameter, the rollers are both thin and long.

Although the bearing has a small cross-section, the bearing still has a high load-accepting ability. At this time, the outer surface of the journal and the outer surface of the housing hole that match the bearing are directly used as the inner and outer rolling surfaces of the bearing to ensure the load capacity and running performance It is the same as the bearing with ferrules, except for the bearings listed in the catalog, which can be used for ordinary engineering bearings.

It is especially suitable for supporting structures where the size of the radial device is limited. The needle roller bearing is equipped with thin and long rollers (roller diameter D≤5mm, L/D≥2. Depending on the place of application, bearings without inner ring or needle roller and holder components can be selected. This kind of roller is called a needle roller.5, L is the roller length), so The radial structure is compact, and its inner diameter and load can be the same as other types of bearings.